Request for Proposals: Reliable, Efficient, Scalable and Lower Cost 1 MW-Scale PEMFC System for Maritime Applications

Scope

• The scope of this topic is to develop, validate and demonstrate a reliable, efficient, and low-cost PEM based fuel cell system (FCS) with a minimum power output of 1 MW, suitable for further scaling to at least 10 MW for use in maritime applications. Fuel cell stack development and integration of the FCS in a vessel are outside the scope of the project. Proposals should address the following:
  • Develop, build and validate a new hydrogen fuelled FCS with a net power output of at least 1 MW showing actual improvements with respect to SoA regarding reliability, efficiency and cost. The system may contain multiple stacks and multiple modules. The full 1 MW FCS should be demonstrated in relevant environment for at least 1000 hours, enabling to test in moisty and salty conditions and considering different air inlet temperature (to simulate different installation areas on board of vessels). A part of the system, providing at least 200 kW and operating against an emulation of the rest of the FCS, should be demonstrated for 40,000 hours by means of Accelerated Stress Test procedures. The FCS should be validated to provide power according to sailing profile/load request of a real vessel in a simulation approach;
  • The FCS architecture should follow a flexible and scalable methodology, encompassing both stacks and balance-of-plant (BoP) components. The methodology should allow extension to at least 10 MW of net power output, minimise the required workload of system integrators and original equipment manufacturers (OEM) (e.g., by exploiting pre-existing standards such as StasHH), and adapt to the requirements of different operating conditions and vessel classes.
  • The project should evaluate the impact of the developed architecture on the Total Cost of Ownership (TCO) of the FCS, as well as the cost characteristics for systems up to 10 MW building on the 1 MW FCS architecture compared to currently available propusion solutions. Alternative architectural choices may be evaluated to identifying the best solutions for different market segments.
  • The architecture should satisfy the high reliability requirements of maritime applications, and the system should be able to operate robustly in case of failure of single or multiple components, identifying and emulating relevant incident and accident scenarios (e.g., human error, on-board fire, collisions, bad weather conditions) that require specific procedures. Safety aspects should hence be thoroughly analysed for the architectures developed, for all relevant operations (propulsion, hotelling when docked, maintenance, etc.), producing adequate procedures, recommendations and best practices for end users.
  • Develop or adapt open-source simulation tools for multi-MW Fuel Cell Systems (available e.g., from the VirtualFCS project), making them available to system integrators and OEMs to help their design activities. The tools should be demonstrated by performing dynamic simulations of the FCS and all its subsystem in its realised configuration and relevant alternative ones, scaling up to at least 10 MW.
  • Develop and publish open-source control software amenable to be deployed with no or minimal adaptations on real-world vessels, using appropriate communication interfaces. The control algorithms should satisfy relevant operational requirements, such as dynamics, efficiency, reliability and safety. The software should be able to gather, process and communicate relevant data for FCS diagnostics and prognostics. Diagnostics and prognostics for the demonstrator may be developed or adapted from previous projects.
  • Liaise with regulatory bodies and identify the requirements that such a FCS needs to satisfy for type approval, and what implications it has on the design methodology.

Expected Outcomes

• Development of low-cost, efficient, and flexible multi-stack FCS architectures suitable for multi-MW deployments, aiming for full-scale demonstrators compatible with end-user requirements by 2030;
• Further strengthening and consolidating the European fuel cell system supply chain, thereby securing European industry’s competitiveness and strategic independence in critical technologies in a global market for large (MW) scale fuel cell systems;
• Providing more robust, durable and lower cost MW scale fuel cell systems suitable for future integration in the 10s of MW scale in maritime applications;
• Encouraging demonstrations that lead to broader local, regional, and Union-wide deployment in various transport sectors;
• Facilitating the development of and feeding into European and international regulations, codes, and standards for wide spread use of hydrogen and large scale fuel cell systems;
• Facilitating cross-sector collaboration and knowledge transfer, supporting industry-related skills, and enhancing Small and medium EnterpriseEs’ (SME) involvement in the hydrogen economy;
• Improvements in design, diagnostics and monitoring procedures of FCS (also looking at innovative measuring/sensor devices at this purpose);
• Improvements of testing protocols for the quantification of FCS performance and lifetime in maritime environments, including accelerated stress tests;
• Improvement of overall system performance of FCS in order to increase the availability and durability and meet the needs of naval and maritime end users.

Eligibility Criteria

• Entities eligible to participate:
  • Any legal entity, regardless of its place of establishment, including legal entities from non associated third countries or international organisations (including international European research organisations) is eligible to participate (whether it is eligible for funding or not), provided that the conditions laid down in the Horizon Europe Regulation have been met, along with any other conditions laid down in the specific call/topic.
  • A ‘legal entity’ means any natural or legal person created and recognised as such under national law, EU law or international law, which has legal personality and which may, acting in its own name, exercise rights and be subject to obligations, or an entity without legal personality.
• To be eligible for funding, applicants must be established in one of the following countries:
  • The Member States of the European Union, including their outermost regions:
    • Austria, Belgium, Bulgaria, Croatia, Cyprus, Czechia, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden.

For more information, visit EC.